An Innovative Technique for Rapid Product Development by using Stereolithography
Process and Microwave Radiation
Prasad KDV Yarlagadda, Berg K., "All India Manufacturing Technology Design and Research Conference",
Kharagpur, India, Dec. 1998.
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ABSTRACT
The work attempts to investigate the feasibility of curing epoxy resin layers using microwaves for physical
models and prototypes. Investigations have been carried out to use epoxy resins or a combination of epoxy resin
mixed with a different material in powder form followed by a curing process using microwave radiation. The microwave
radiation supports the polarization of epoxy resin through heating based on the effect of the dielectric property.
The curing process of the epoxy resin using microwave radiation takes place more rapidly and supports the temperature
rise, as the dielectric value of the epoxy resin rises with the increase in temperature, primarily through changes
in frequency. The maximum increase in temperature takes place at a critical frequency. The penetration of the
microwaves through the epoxy resin is controlled by the wavelength of microwave radiation as a function of the
frequency. Reducing the operational frequency of microwave radiation compensates an increase in thickness of
the layer. In this work attempts have been made to determine the relationship between curing time, curing temperature
for different mixtures of epoxy resin and hardener. The physical model is built using the layer technique, in
which the epoxy resin or mixture of epoxy resin and material powder is applied as a thin film sprayed on top
of the previous layer.
Key Words: Rapid Prototyping | Epoxy Curing | Rapid Product Development | Microwave Heating | Stereolithography
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